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March 22, 2012
This is a great article from the PIAG about how to design for digital printing.  As many of you know when you order press products from LK ProColor they are printed on a digital press.  Because of that fact, there are several factors to consider when doing your design work that can affect the quality of the final piece.  Below are the main points from the article, the full version can be found here.

http://efiles.printing.org/eweb/docs/DPC/DesigningForDigital.pdf
  1. Don't use large tints and solids - Digital presses have difficulties producing very smooth and consistent solids.  Banding is a common problem that can be alleviated by varying the solid with a texture.
  2. Don't use heavy coverage across the fold - Heavy toner coverage will have a tendency to crack on scores that are crease scored.  Our single fold press cards are cut scored to eliminate this type of cracking issue.  Tri-folds and accordions are crease scored, so be aware of these types of issues.
  3. Don't convert files to CMYK - Depending on the settings in your design software (i.e. Photoshop) when the file is converted to CMYK it may be losing color fidelity due to the given profile.  It is always best to let LK ProColor convert the files that you send us, so we can ensure color consistency.
  4. Don't used heavy coverage on postcards - Mail sorting equipment is very abusive to postcards.  It is very common to find toner that has been rubbed off by sorting belts.  One way to minimize this is to use lighter coverages of toner to minimize the appearance of these types of defects.
  5. Don't forget about variable text - While this is not the most common use for most of our printing, digital presses have the unique ability to print variable text.  Our most common use of variable printing is inserting address information.  Ask us about adding variable text to your next job.

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